The mass production process of tomato ketchup, as showcased in the HEINZ Ketchup Factory, is a remarkable and highly efficient operation. This video takes you through the intricate steps involved in producing this iconic condiment. Here's a summary of the process:
1. Tomato Harvesting:
- Skilled farmers use modern agricultural technology to cultivate and harvest thousands of tons of fresh tomatoes.
- State-of-the-art tomato harvesters are employed for efficient harvesting.
2. Flume-Washing:
- The harvested tomatoes are subjected to a thorough cleaning and grading process known as flume-washing.
- This step ensures that the tomatoes are clean and of high quality, preparing them for further processing.
3. Manual Sorting:
- Dedicated workers engage in manual sorting to select only the finest tomatoes for further processing.
- This meticulous step helps ensure the quality of the tomatoes used in production.
4. Blanching:
- The selected tomatoes undergo blanching, which is a heat treatment process that prepares them for various applications, including the production of tomato paste.
5. Tomato Processing Factory:
- At the tomato processing factory, a range of food industry machines is showcased.
- These machines operate on a grand scale to efficiently process the tomatoes into various tomato products, including diced tomatoes, tomato pulp, and tomato paste.
6. High Production Capacity:
- The modern tomato processing technology at the factory has the capability to process an astounding amount of up to 500 tons (1.1 million pounds) of tomatoes.
- This high production capacity ensures a steady supply of tomato-based products.
7. Precise Combination and Processing:
- HEINZ Ketchup is known for its precise combination of ingredients and careful application of heat and cooling techniques.
- This intricate process guarantees the creation of the unique flavor and texture that has made HEINZ Ketchup an iconic condiment worldwide.
