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Automatic Bottle Filling & Capping Machine Using PLC

November 23, 2023

Automatic Bottle Filling & Capping Machine Using PLC

November 23, 2023

Automatic Bottle Filling & Capping Machine Using PLC


To minimise the man power and human induced mistakes in industries, based systems are used for automation of various industrial processes, especially in packaging department. The bottle and capping machine is a programmable system which enables user to automate the bottle filling process.
In this system empty bottles are placed on the conveyor belt from one end, it is then moved towards water nozzle which is powered by a water . Switching of this pump is controlled by a replay board which determines the amount of time pump has to be active hence deciding the water level in water bottle.
Once the bottle is filled the content, it goes to the rotating cylinder which is guided by the stepper motor, where a “cap mounting mechanism” mounts the caps on the bottle. Same rotating cylinder aligns the bottle with the DC motor, where pneumatically actuated piston pushes the DC motor-setup on the cap. With the help of rotational motion from DC motor-setup, caps of the wattle bottles are tightened up. These filled and capped bottles are then transferred to packaging box through next conveyor belt.
All these processes are controlled by a programmable logic controller (PLC) i.e these can be easily modified and new processes can be added as per user's needs.

For more information on this project, visit

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CHECK OUT COLLECTION OF SOME OF OUR OTHER “PLC Based Projects”
1. PLC Based Product Sorting Machine System:
2. PLC Based Sorting System Using Metal Detection:
3. PLC based Pick and Place Automation System Conveyor Transfer:

4. PLC Based Paper Cutting Machine:
5. Automatic Stamping Labeling Machine using PLC:

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22 Comments

  1. ess me kon sa plc use hua h bhai

  2. Ceroz says:

    kak izin retake vidionya buat presentasi kuliah

  3. Brother can u send me the link of where u got the linear actuator, or specifications.

  4. Machine does not work sturdily lot of hiccups 😒

  5. M D Ismail says:

    Entire machine price please

  6. Hanzhen harmonic drive gear , over 30 years experience , strain wave reducer,

  7. Lovely smaal proceces 👍
    But this is price….?

  8. Very useful information… looking forward to more releases

  9. Dollar says:

    i want to buy this

  10. Aminul Islam says:

    awesome video…simple explaination

  11. Is we set a certain amount of filler in this machine

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